Alc panel production line, aac block machinery, aac equipment Technology Certification and Evaluation
Our autoclaved aerated concrete panel production line comes with intellectual property rights. It has obtained the ISO9001 International Quality Management System Certificate and CE certificate.
Alc panel production line, aac block machinery, aac equipment Application of Autoclaved Aerated Concrete Panel
ALC autoclaved aerated concrete panel can be divided in to the partition plate, external wall plate, roof panel, fire-proof board, etc. All those panels are mainly used for concrete or steel buildings.
Plug and unplug the brazing
The Plug and unplug the brazing device uses a hoisting machine to drive the wire rope, and the guiding pulley is slidable in the C-shaped steel. The stability is good without any shaking and positioning deviation. Because there is no driving this time, we have made an automatic push-pull device for the mesh frame. Firstly, the bridge device is connected to the buffer frame by the oil cylinder, and then the cylinder of the 2m stroke is guided by the C-shaped steel, and the hook push plate pushes the mesh frame at the traveling wheel axle. Push the push-pull trolley to the designated position, insert and pull the spreader to use the winch to grab the mesh frame, insert and pull the spreader to hold the mesh frame, the bridge device is retracted, and the plug and spreader with the mesh frame Insert it into the cast mold and insert and remove the brazing task.
Plug and unplug the brazing(As shown in the figure) is a special device for inserting the steel mesh into the casting body,It includes two processes: inserting and pulling the brazing. After fermentation and maintenance, the mold frame is removed, and the ALC panel is cut by the cutting machine.
Main technical parameter:
1. Max size
L:39300mm W:7400mm H:4500mm
3.Bridge oil cylinder
Cylinder diameter:63mm Stroke:150mm
4.Horizontal push cylinder
Cylinder diameter:63mm Stroke:2000mm
The Plug and unplug the brazing device is composed of Plug and unplug the brazing spreader, Plug and unplug the brazing spreader guide frame, mesh frame, Pommel horse shelf, steel mesh, bridge crossing device, push-pull trolley, cache frame, etc.
1.Plug and unplug the brazing spreader
Plug and unplug the brazing spreader is made of steel and it has good rigidity and it is light；Two fixed pulley assemblies and one guide wheel assembly at each end, so that the insertion and removal of the spreader can work smoothly up and down；There are four cylinder locking devices under the plugging and pulling spreader, which grasp the mesh frame during the insertion and extraction of the brazing and accurately position it.
2.Plug and unplug the brazing spreader guide frame
The Plug and unplug the brazing spreader is a gantry frame made of steel. There is a C-shaped steel at each end for guiding the Plug and unplug the brazing spreader. There is a set of winches on the top to control the plugging and lowering of the spreader.
The mesh frame is made of steel. The upper end has four supports for assisting the Plug and unplug the brazing spreader. There are two positioning pins at the lower end. The mold is positioned during the insertion process to allow the steel mesh to be inserted accurately；There are two sets of wheels on each side so that the mesh frame can walk on the cage.
4.Pommel horse shelf
The main body of the Pommel horse shelf is made of H-shaped steel. There is a locking bolt at each end for fixing on the mesh frame. The hole on the saddle frame is for inserting the steel, and then the steel mesh is hung on the steel brazi
5.Bridge crossing device
The Bridge crossing device is composed of a profiled steel body, and each has a cylinder at each end for opening the bridge device and closing the buffer frame.
The push-pull trolley is a frame structure composed of steel and steel plates. There is a cylinder on each side for pushing the mesh frame from the buffer frame to the Bridge crossing device for Pluging the brazing, or waiting for the mesh frame to return to the bridge device. Pull it back to the cache frame.
Most of the equipment, such as the Plug and unplug the brazing spreader, is ready for installation before leaving the factory, and is factory-tested after passing the test and testing.
Beam and vertical beam combination；
Guide unit and guide frame combination；
Cache rack installation and track leveling；
Installation and commissioning of the cylinder；
The winch is mounted above the gantry；
Lifting device connected to guide frame；
Pilot running and debugging:
The sling can go up and down smoothly and stably, without any abnormalities, no jamming and no swaying.
2.Bridge device debugging
After the bridge device is assembled on site, the cylinder is opened, the bridge device should be opened smoothly, the card is not blocked, the phenomenon is shaken, and the buffer frame is connected accurately and correctly. The cylinder should be retracted smoothly and unblocked.
3.Push-pull car debugging
After the push-pull trolley is assembled on site, the cylinder is opened, and the push-pull trolley should be smooth and unobstructed, and the frame of the mesh should be pushed onto the bridge device; the cylinder should be retracted, and the push-pull trolley should be smooth and unobstructed, and the mesh frame should be pulled back. Cache on the shelf.
4.Plug and unplug the brazing spreader and mesh frame for debugging
After the mesh frame is completed on the site, the push-pull trolley is pushed onto the bridge device. When inserting and removing the spreader, the mesh frame support should be accurately grasped, and the mesh frame positioning pin should be accurately inserted into the mold positioning hole to complete the insertion,The insertion process is completed.
Maintenance and repair:
A.Pleas make sure that the cylinder system is maintained according to its operation manual
Please remove the dust on the piston rod after work with cotton cloths and make sure it is reset
Scraping the mesh frame, inserting and removing the spreader, inserting and removing the scrap and other parts of the scrap
Please check all fasteners to avoid any possible loose and change worn parts.
According to authoritative statistics, the domestic manufacturers of AAC blocks are more than 300 in the previous years. The productive capacities are various, there have annual output of 20,000 cubic meters, and also have 100,000 cubic meters, few have 300,000 cubic meters. Now, AAC industry has been gradually opened to develop. To count roughly, the number of domestic manufacturers in this field is several times than before.