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5.5KW AAC Cutter Lightweight Wall Panel Machine

5.5KW AAC Cutter Lightweight Wall Panel Machine

5.5KW AAC Cutter Lightweight Wall Panel Machine
5.5KW AAC Cutter Lightweight Wall Panel Machine 5.5KW AAC Cutter Lightweight Wall Panel Machine 5.5KW AAC Cutter Lightweight Wall Panel Machine 5.5KW AAC Cutter Lightweight Wall Panel Machine

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Product Details:

Place of Origin: CHINA
Brand Name: SANKON
Certification: ISO9001/CE
Model Number: CUSTOMIZED

Payment & Shipping Terms:

Minimum Order Quantity: 1SET
Price: USD1~83000/SET
Packaging Details: SUIT FOR SHIPPING
Delivery Time: 3MONTHS
Payment Terms: L/C, T/T
Supply Ability: 200SETS/YEAR
Detailed Product Description
High Light:

AAC Cutter Lightweight Wall Panel Machinenel Machine

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5.5KW Lightweight Wall Panel Machine

Autoclaved aerated concrete cutting machine

 

Description:

JQF-6 Autoclaved aerated concrete cutting machine is one of JQF-4.25 series product. It is a constant cutting developed from moving cutting. The machine is composed of longitudinal cutting machine and transverse cutting machine trolley and guid rail. And, the horizontal cutting machine has been modified from fixed swing, spring tension to frame swing and cylinder tension, and there is contact surface on the frame swing, which increase the service life, and remove the deform defect by the spring tension, it improves the cutting accuracy.

5.5KW AAC Cutter Lightweight Wall Panel Machine 0

Cutting condition:

When the casting blank is lift to the cutting trolley after turn 90° and de-mold, it will be moved to the work station of longitudinal cutting machine and transverse cutting machine to have six surface cutting for the casting blank. First, it will be cut 4 surfaces horizontally by the longitudinal cutting machine, and then it will be moved to the transverse cutting machine by the first trolley, and then cut vertically by the transverse cutting machine, and then it will be moved by the first trolley under the hanger which will lift it to the steam curring cavity and go back after the curring, meanwhile the cutting waste will be moved to the waste slurry mixing tank. It takes around 5 minutes to finish the cutting, the second trolley works together after the first trolley, it will move the cutting waste to the tank when the first trolley goes forward.

5.5KW AAC Cutter Lightweight Wall Panel Machine 1

Single machine function:

Longitudinal cutting machine: It cut 4 surface for the casting blank (2 sides and upper and lower horizontal surface), the blank size after cutting is 600mm wide and 1200mm high, and it will be cut horizontally base on product required, and it will mill the tenon on the both end

 

Transverse cutting machine: It is used to cut the both end of the casting blank, the length will be determined base on the requirement, and it will cut vertically from upper to lower base on the thickness requirement

 

Trolley: It is used to move the casting blank to the cutting work station and move the cutting waste to the mixing tank

Waste clean trolley: It is a special trolley to move the cutting waste to the waste slurry mixing tank

The guid rail is used only for the trolley running.

 

Technical parameter:

Longitudinal cutting machine

Max outside size

Length:10410mm     Width:2870mm     Height:2550mm

Weight : According to the actual production

Cutting wiring diameter

Longitudinal cutting wire: φ0.5mm

Transverse cutting wiring: φ0.8mm

Transverse cutting machine

Max outside size

Length:6900mm    Width:3155 mm     Height:4000mm

Weight:~15000kg

Vertical cutting reducer

Type: K87-17.1-YEJ5.5-B31-0    Qty:1PC

Install type: B31

transmission ratio: i=17.1

Motor

Type: YEJ112M-4    Qty:1PC

Power: 5.5KW

Rotate speed:1450 r/min

Lifting time:Single stroke121.5/s

Lifting time:Single stroke,upper 73s,lower48.5s

Transmission reducer

Type:K107B-17.1-AE5-B3    

Transmission ratio:17.1

Cutting swing (transverse cutting)

Type:KD05-7.55-Y5.5-4P-M4-A+B     Qty:1PC

Transmission ratio:7.55

Motor:Y-100L2-3    Qty:1PC

Power:5.5KW

Rotate speed:1430r/min

Swing:12mm

Cutting wiring diameter: φ0.8mm

Cutting trolley, waste remove trolley

Max outside size

Length:4200mm     Width:1650mm    Height:1140mm

Weight:1500kg

Running reducer

Type:CRW77-20.8-YEJ5.5-B8-0°

Motor:

Type:CRW87-20.8-Y7.5-B8-0°

 

Structure:

All the main parts of the longitudinal cutting machine, transversed cutting machine and cutting trolley are made of square and rectangular steel tube, it has good rigidity, long service life and convenient structure, which is easy to install and adjust

Longitudinal cutting machine: It is composed of Longmen frame, beam, the vertical beam axis, cutting, slotting device, longitudinal steel wiring and wiring cutting tensioning device

Transverse cutting machine: It is composed of Longmen, transverse frame, frame beam, a guide shaft ( a guide sleeve for special lubricants bearings, without refueling ), transverse swinging device, vertical cutting transmission system ( lifting by the sprocket chain composition) and cutting wiring

Cutting trolley: It is composed of trolley body, cutting frame, wheels and running device, etc. It is driven by the speed reducer.

 

Work principle:

The longitudinal cutting machine is tighten by the tension device and there is cutting wiring or cutter in the both sides, the front is used to cut the casting blank and the back i used to modified, in order to make ure the width is 600mm. The horizontal cutting has 5 grades, it cut in the angle of 39°48ˊ. The advantage is the cutting material will come down stably that there will no crack happen, and avoid any destroy. Each wiring has accurate scale to position, in order to make sure the product accuracy

The transverse cutting will start when the casting blank is put on the workstation. The program is that the vertical and horizontal cutting is synchronized. When it is cutting vertically, itis from upper to lower, the power is the reducer of K87-17.1-YEJ5.5-B31-0, the transmission reducer drives the chain wheel to make it cut from upper to lower. Transverse cutting is started by KD05-7.55-Y5.5-4P-M4-A+B, and it will have repeated motion with the help by the eccentric mechanism swinging device, and the cutting wiring in the both end will cut it to the required length and the middle part will be cut as the product required. The cutting wiring is tightened by the cylinder and the accuracy is positioned by the scale, the cutting time from upper to lower is 121.5 seconds

The cutting trolley is special used for moving the cutting material, it is driven by the reducer.

 

Installment:

Longitudinal cutting machine, transverse cutting machine and trolley is made of steel structure, it is installed already before ex-factory. It just need to fix some parts that loose during the shipping.

Longitudinal cutting machine

Install cutting wiring, and connect to the air supply.

Transverse cutting machine

Install cutting wiring, and connect to the power supply of the reducer.

Cutting trolley

Put the trolley onto the guild rail, and connect the wheel to the gearing, connect to the reducer power supply, it then can run.

 

Trial running, trial cutting and adjustment:

Trial running

The cutting trolley is run on the guid rail, and the 4 wheels run stably.

Trial cutting and adjustment

In case of any difference happens during the trial cutting, just refer to the scale to adjust the cutting wiring position.

Longitudinal cutting machine

The horizontal error can be upper or lower adjusted, the section mold is 5mm, longitudinal cutting error (600mm) , longitudinal cutting wiring or cutter can be left and right adjusted.

Transversed cutting machine

The error can be left and right adjusted, the section mold is 10mm.

The swing speed is controlled by the frequency converter (Note: It should be done when start)

 

Maintenance and repair:

Maintenance

Clean the waste in each part after the each production shift.

Remove the dust on the cutting wiring, scale, chain wheel and chain.

Loose the cutting wiring.

Add oil for the reducer per wee.

Check the oil level of the reducer, and add it on time if it is lower the level.

Chain wheel uses 90# industrial wheel oil.

KW series reducer uses 90# industrial wheel oil.

Repair

Tighten the parts and replace each destroyed parts.

 

Safet:

Check the power supply in case of any electricity leakage, check the cutting wiring and replace the destroyed parts.

Shut off the power after the production

In case the wiring is broken during the production, stop the machine to replace, and no one is allowed to stand in the permitted line.

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